The impact of different proportions of knitting elements on the resistive properties of conductive fabrics

Conductive yarn is the key factor in fabricating electronic textiles. Generally, three basic fabric production methods (knit, woven, and non-woven) combined with two finishing processes (embroidery and print) are adopted to embed conductive yarns into fabrics to achieve flexible electronic textiles. Conductive yarns with knit structure are the most flexible and effective form of electronic textiles. Electronic textiles present many advantages over conventional electronics. However, in the process of commercialization of conductive knitted fabrics, it is a great challenge to control the complicated resistive networks in conductive knitted fabrics for the purpose of cost saving and good esthetics. The resistive networks in conductive knitted fabrics contain length-related resistance and contact resistance. The physical forms of conductive yarns in different fabrication structures can be very different and, thus, the contact resistance varies greatly in different fabrics. So far, study of controlling the resistive property of conductive fabrics has not been conducted. Therefore, establishing a systematic method for the industry as a reference source to produce wearable electronics is in great demand. During the industrialization of conductive knitted fabrics, engineers can estimate the resistive property of the fabric in advance, which makes the production process more effective and cost efficient. What is more, the resistive distribution in the same area of knitted fabrics can be fully controlled.