Swelling and time-dependent subcritical debonding of underfill during temperature-humidity aging of flip chip packages

E. H. Wong, Ranjan Rajoo, Thiam Beng Lim, Yui Wing Mai

Research output: Journal article publicationJournal articleAcademic researchpeer-review

15 Citations (Scopus)

Abstract

Stress corrosion cracking and the associated time-dependent subcritical debonding of the underfill-die interface is believed to be responsible for a large disparity between the reliabilities of flip chip-underfill packages subjected to two different aging conditions: 1) 85 °C/85% RH (> 3500h) and 2) 121 °C/100% RH (∼ 100 h). The ratio of the transverse stress at the bump (Sy) to the shear stress at the die edge (Sxy) has been found to correlate well with the two characteristic autoclave failure signatures: random local failure and die edge delamination. The first failure mode is promoted by a high Sy-Sxy ratio. A practical finding from this study is that raising the curing temperature of the underfill offers a simple and effective means of enhancing the autoclave performance of the flip chip-underfill package.

Original languageEnglish
Pages (from-to)862-868
Number of pages7
JournalIEEE Transactions on Components and Packaging Technologies
Volume28
Issue number4
DOIs
Publication statusPublished - Dec 2005
Externally publishedYes

Keywords

  • Debonding
  • Hygroscopic swelling
  • Swelling
  • Temperature-humidity (T-H) aging

ASJC Scopus subject areas

  • Electronic, Optical and Magnetic Materials
  • Electrical and Electronic Engineering

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