Structural and tribological properties of hard carbon film synthesized by heat-treatment of a polymer on graphite substrate

J. S. Chen, Z. Sun, Shu Ping Lau, B. K. Tay

Research output: Journal article publicationJournal articleAcademic researchpeer-review

17 Citations (Scopus)

Abstract

Hard carbon films have been synthesized by heat-treating a polymer-poly(phenylcarbyne) at various temperatures (800-1100°C) for different times (0.5-2 h) in Ar ambient. The influences of heat-treatment temperature and time on the structural and tribological properties of the hard carbon films on graphite substrate were investigated by Raman spectroscopy, scanning electron microscopy (SEM), nanoindenter and pin-on-disk tribometer. The position of D bands and the relative intensity (ID/IG) of D and G band in the Raman spectra are related to the heat-treatment temperature and time. The hardness is approximately 6-8 GPa, which is lower than that of diamond like carbon (DLC) films (10-20 GPa) and higher than that of glassy carbon (3 GPa). The evolution of the coefficient of friction for the hard carbon films against sliding distance is similar to the DLC and not graphite-like carbon. The coefficient of friction is in the range from 0.14 to 0.19 at room temperature and a relative humidity of 40%. The wear rate is approximately 10-15m3N-1m-1. The hardness, coefficient of friction and wear rate are all dependent on the heat-treatment temperature and time. From the SEM, it was found that the soft graphite substrate makes the films crack at the edge of wear track but the spallation does not occur due to their strong adhesion.
Original languageEnglish
Pages (from-to)161-166
Number of pages6
JournalThin Solid Films
Volume389
Issue number1-2
DOIs
Publication statusPublished - 15 Jun 2001
Externally publishedYes

Keywords

  • Hard carbon film
  • Polymer
  • Structure
  • Tribological properties

ASJC Scopus subject areas

  • Electronic, Optical and Magnetic Materials
  • Surfaces and Interfaces
  • Surfaces, Coatings and Films
  • Metals and Alloys
  • Materials Chemistry

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