Production control policy for tandem workstations with constant service times and queue time constraints

Kan Wu, Ning Zhao, Liang Gao, Ka Man Lee

Research output: Journal article publicationJournal articleAcademic researchpeer-review

14 Citations (Scopus)

Abstract

Queue time constraints are commonly imposed to ensure product quality in contemporary production systems. We study the performance of two single stations with deterministic service times and a predetermined time window in between, where both stations suffer time-based pre-emptive breakdowns. To improve productivity, achieving higher capacity and lower rework rate are the two main objectives. While higher capacity requires a higher work-in-process (WIP)-level threshold, a lower rework rate requires a smaller one. To quantify the trade-off between the two objectives, an analytical model is derived. The model is then used to derive the WIP-level threshold control policy for a time-constrained system. We also show that system capacity diminishes with the decrease in WIP-level thresholds.
Original languageEnglish
Pages (from-to)6302-6316
Number of pages15
JournalInternational Journal of Production Research
Volume54
Issue number21
DOIs
Publication statusPublished - 1 Nov 2016

Keywords

  • process modelling
  • production control
  • time window

ASJC Scopus subject areas

  • Strategy and Management
  • Management Science and Operations Research
  • Industrial and Manufacturing Engineering

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