Multi-objective optimisation for energy saving and high efficiency production oriented multidirectional turning based on improved fireworks algorithm considering energy, efficiency and quality

To promote energy saving, high efficiency and quality production in mechanical manufacturing industry, a large number of studies have been conducted on parameters optimisation, especially for turning. However, most of the approaches have focused on single objective model and unidirectional turning (UDT). This paper presents a multi-objective parameter optimisation method for energy consumption, cutting time and surface roughness using new process of forward-and-reverse multidirectional turning (MDT). Firstly, the composition characteristics of cutting parameters for energy consumption, cutting time and surface roughness of MDT are analyzed to establish the corresponding models through nonlinear regression fitting, respectively. Then taking the minimum energy consumption, cutting time and surface roughness as the optimisation objectives, the improved fireworks algorithm can generate nearly 100 groups of optimal solutions. The most suitable processing parameters solution needs to be selected according to different machining requirements. In application scenarios, most relative errors of the models are within 10%. Comparing the machining performance of MDT and UDT under the same cutting parameters, the processing efficiency is increased by 25.97% and energy consumption is reduced by 12.38%, using the MDT. This study provides a multi-objective optimisation approach and models for MDT to reduce energy consumption, improve production efficiency and quality.