Modeling and Simulation of the Surface Generation Mechanism of a Novel Low-Pressure Lapping Technology

Ninghui Yu, Lihua Li (Corresponding Author), Chea-su Kee

Research output: Journal article publicationJournal articleAcademic researchpeer-review

Abstract

Aluminum alloy (Al6061) is a common material used in the ultraprecision area. It can be machined with a good surface finish by single-point diamond turning (SPDT). Due to the material being relatively soft, it is difficult to apply post-processing techniques such as ultraprecision lapping and ultraprecision polishing, as they may scratch the diamond-turned surface. As a result, a novel low-pressure lapping method was developed by our team to reduce the surface roughness. In this study, a finite element model was developed to simulate the mechanism of this novel lapping technology. The simulation results were compared with the experimental results so as to gain a better understanding of the lapping mechanism.
Original languageEnglish
Pages (from-to)1-16
Number of pages16
JournalMicromachines
Volume12
Issue number12
DOIs
Publication statusPublished - 4 Dec 2021

Keywords

  • ultraprecision lapping
  • Al6061
  • FEM

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