Laser-induced thermal runaway dynamics of cylindrical lithium-ion battery

Laser is a precise, remote, and non-invasive heating method that can initiate thermal runaway of lithium-ion batteries in safety tests. This study systemically explores the thermal runaway of cylindrical cells induced by constant laser irradiation up to 20 W and 1.6 MW m⁻² within a 4-mm diameter spot. Results indicate that thermal runaway intensity is relatively insensitive to the laser power but controlled by the battery state of charge (SOC). The overall heating efficiency of the laser (78 ± 7 %) is higher than that of the oven and comparable to contact heating methods. As the battery SOC decreases from 100 % to 30 %, the minimum laser output power for thermal runaway increases from 9.5 W to 15 W, corresponding to the effective battery heating power rising from 6.7 W to 11.1 W. These critical values hold significance in evaluating the thermal hazards associated with localized hotspot failures. Finally, the strategy for applying the laser to trigger the battery thermal runaway is proposed based on a simplified heat transfer model. This work reveals the battery fire risk under high-intensity spot heating and provides a valuable scientific basis for using laser heating in battery safety test standards.