In situ investigation of small fatigue crack growth in poly-crystal and single-crystal aluminium alloys

X. P. Zhang, C. H. Wang, L. Ye, Y. W. Mai

Research output: Journal article publicationJournal articleAcademic researchpeer-review

21 Citations (Scopus)

Abstract

In situ scanning electron microscope observations of short crack growth in both a polycrystal and a single-crystal alloy revealed that fatigue cracks may grow in a shear decohesion mode over a length that is several times the grain size, far beyond the conventional stage I regime. In the poly-crystal aluminium alloy 2024-T351, fatigue cracks were found to continue to grow along one shear band even after two mutually perpendicular shear bands had formed at the crack tip. For the single-crystal alloy specimen with the loading axis being nearly perpendicular to its main shear plane, mode I fatigue cracks were found to grow along the shear band. These two types of fatigue crack growth pose a significant challenge to the existing fatigue crack growth correlating parameters that are based on crack-tip opening displacement. In particular, it has been found that the cyclic crack-tip opening displacement, which accounts for both large-scale yielding and the lack of plasticity-induced crack closure, is unable to unify the growth rates of short and long cracks in aluminium 2024-T351, suggesting a possible dependence of crack growth threshold on crack length.

Original languageEnglish
Pages (from-to)141-150
Number of pages10
JournalFatigue and Fracture of Engineering Materials and Structures
Volume25
Issue number2
DOIs
Publication statusPublished - Feb 2002
Externally publishedYes

Keywords

  • Crack closure
  • Grain boundary effect
  • In-situ scanning electron microscope fatigue testing
  • Microstructurally short cracks
  • Slip bands

ASJC Scopus subject areas

  • General Materials Science
  • Mechanics of Materials
  • Mechanical Engineering

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