Finite element modeling of 3D spacer fabric: Effect of the geometric variation and amount of spacer yarns

Yuan Zhang, Hong Hu, Yordan Kyosev, Yanping Liu (Corresponding Author)

    Research output: Journal article publicationJournal articleAcademic researchpeer-review

    21 Citations (Scopus)


    3D spacer fabrics are a type of sandwich structure consisting of two separate multifilament fabric outer layers
    linked together with a layer of spacer monofilaments. They have been widely used as energy absorbing materials
    and composite reinforcement. The microstructure features and compression behavior of a typical spacer fabric
    were investigated experimentally and numerically in this study. Eight unit cells with 64 spacer monofilaments
    were reconstructed from scanning of the fabric via Micro X-ray computed tomography (μCT). The geometric
    variations of the reconstructed spacer monofilaments were analyzed quantitatively. It was found that spacer
    monofilaments in different unit cells are different in length, curvature and torsion. A series of FE models based
    on different numbers and combinations of the identified unit cells were created. The FE simulation results showed that the geometric variations of spacer monofilaments have strong influence on the compression behavior, and the model with shorter length, lower curvature and torsion of spacer monofilaments has higher compression resistance. The compression resistance in the densification stage of the fabric increases with increasing the number of spacer monofilaments adopted due to more evident interactions among spacer yarns.
    This study provides an in-depth understanding on the compression behavior of spacer fabric.
    Original languageEnglish
    Article number111846
    Pages (from-to)111846
    Number of pages16
    JournalComposite Structures
    Publication statusPublished - 15 Mar 2020


    • Compression behavior
    • Finite element analysis
    • Monofilament
    • Spacer fabric

    ASJC Scopus subject areas

    • Ceramics and Composites
    • Civil and Structural Engineering


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