Effect on deformation in hydroforming under different forming-control paths

Wai Kei Ricky Kot, Luen Chow Chan

Research output: Chapter in book / Conference proceedingConference article published in proceeding or bookAcademic researchpeer-review

Abstract

Weight reduction and the structural strengthening of frameworks have always been of great interest for automobile and bicycle manufacturers. In order to achieve this goal, manufacturers have always been looking for new materials and their corresponding processing technology. This paper focuses on investigating the most suitable forming-control path pattern for manufacturing magnesium-based alloy quadrilateral tubular components using the tube-hydroforming (THF) process for framework components. Conventionally, there are three usual patterns of forming-control path. Through numerical simulation, it was found that forming-control path C provided the best profile results. The simulation results were also verified by physical THF experiments which were carried out at around 270 °C to fabricate the quadrilateral tubular component. A good agreement between simulation and experimental result was achieved, indicating that employing forming-control path C in the actual THF process provides the best forming results, minimizing the occurrence of wrinkling. The formability of such high value-added hydroformed tubular components can be predicted. Trial-and-error during the design stage can be avoided, which contributes to lower production costs.
Original languageEnglish
Title of host publicationAdvanced Materials and Sports Equipment Design
Pages165-170
Number of pages6
DOIs
Publication statusPublished - 12 Nov 2013
Event2013 International Conference on Advanced Materials and Sports Equipment Design, AMSED 2013 - , Singapore
Duration: 21 Sep 201323 Sep 2013

Publication series

NameApplied Mechanics and Materials
Volume440
ISSN (Print)1660-9336
ISSN (Electronic)1662-7482

Conference

Conference2013 International Conference on Advanced Materials and Sports Equipment Design, AMSED 2013
Country/TerritorySingapore
Period21/09/1323/09/13

Keywords

  • Finite Element Analysis
  • Forming-Control Path
  • Magnesium-based Alloy
  • Tube Hydroforming

ASJC Scopus subject areas

  • Engineering(all)

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