TY - GEN
T1 - DIGITAL TWIN DRIVEN DISTURBANCE MANAGEMENT IN ASSEMBLY SYSTEMS
AU - Su, Yifen
AU - Xu, Jianan
AU - Li, Mingxing
AU - Qu, Ting
AU - Huang, George Q.
N1 - Publisher Copyright:
© The Institution of Engineering & Technology 2026.
PY - 2026/1
Y1 - 2026/1
N2 - Uncertain events easily break the connection between production and intralogistics, impeding the assembly of customized products. Intralogistics consists of pre-production intralogistics (material feeding) and post-production intralogistics (final product transporting). This issue is defined as a dualistic production-intralogistics synchronization control (DPiLSynC) problem. Existing disturbance-solving approaches are hard to capture the disturbance evolution. Although the temporal network has been used to address production or intralogistics problems, it is underutilized to explore disturbance propagation analysis for DPiLSynC. A novel out-of-order execution (OoOE) approach is adopted to solve the problem. Firstly, the OoO operation logic is extended for DPiLSynC. Secondly, a digital twin driven OoO framework is designed. Thirdly, a methodology of disturbance propagation analysis with temporal network is proposed to facilitate DPiL synchronization. Computation results show that the proposed method can greatly shorten order delivery time, decrease waiting time in the workshop, and improve job simultaneity. Thereby, it displays that the method can maintain DPiL connectivity in a disturbance environment.
AB - Uncertain events easily break the connection between production and intralogistics, impeding the assembly of customized products. Intralogistics consists of pre-production intralogistics (material feeding) and post-production intralogistics (final product transporting). This issue is defined as a dualistic production-intralogistics synchronization control (DPiLSynC) problem. Existing disturbance-solving approaches are hard to capture the disturbance evolution. Although the temporal network has been used to address production or intralogistics problems, it is underutilized to explore disturbance propagation analysis for DPiLSynC. A novel out-of-order execution (OoOE) approach is adopted to solve the problem. Firstly, the OoO operation logic is extended for DPiLSynC. Secondly, a digital twin driven OoO framework is designed. Thirdly, a methodology of disturbance propagation analysis with temporal network is proposed to facilitate DPiL synchronization. Computation results show that the proposed method can greatly shorten order delivery time, decrease waiting time in the workshop, and improve job simultaneity. Thereby, it displays that the method can maintain DPiL connectivity in a disturbance environment.
KW - assembly system
KW - digital twin
KW - disturbance management
KW - production and intralogistics synchronization
KW - production control
UR - https://www.scopus.com/pages/publications/105041146529
U2 - 10.1049/icp.2026.0503
DO - 10.1049/icp.2026.0503
M3 - Conference article published in proceeding or book
AN - SCOPUS:105041146529
VL - 2026
T3 - IET Conference Proceedings
SP - 110
EP - 113
BT - IET International Conference on Digital Twins and Applications (DTA APAC 2026)
T2 - 2026 IET International Conference on Digital Twins and Applications, DTA APAC 2026
Y2 - 10 January 2026 through 12 January 2026
ER -