Design and analysis of a novel axial-radial flux permanent magnet machine with Halbach-Array permanent magnets

Rundong Huang, Chunhua Liu, Zaixin Song, Hang Zhao

Research output: Journal article publicationJournal articleAcademic researchpeer-review

45 Citations (Scopus)

Abstract

Electric machines with high torque density are needed in many applications, such as electric vehicles, electric robotics, electric ships, electric aircraft, etc. and they can avoid planetary gears thus reducing manufacturing costs. This paper presents a novel axial-radial flux permanent magnet (ARFPM) machine with high torque density. The proposed ARFPM machine integrates both axial-flux and radial-flux machine topologies in a compact space, which effectively improves the copper utilization of the machine. First, the radial rotor can balance the large axial forces on axial rotors and prevent them from deforming due to the forces. On the other hand, the machine adopts Halbach-array permanent magnets (PMs) on the rotors to suppress air-gap flux density harmonics. Also, the Halbach-array PMs can reduce the total attracted force on axial rotors. The operational principle of the ARFPM machine was investigated and analyzed. Then, 3D fi-nite-element analysis (FEA) was conducted to show the merits of the ARFPM machine. Demon-stration results with different parameters are compared to obtain an optimal structure. These in-dicated that the proposed ARFPM machine with Halbach-array PMs can achieve a more sinusoidal back electromotive force (EMF). In addition, a comparative analysis was conducted for the proposed ARFPM machine. The machine was compared with a conventional axial-flux permanent magnet (AFPM) machine and a radial-flux permanent magnet (RFPM) machine based on the same dimensions. This showed that the proposed ARFPM machine had the highest torque density and relatively small torque ripple.

Original languageEnglish
Article number3639
Number of pages17
JournalEnergies
Volume14
Issue number12
DOIs
Publication statusPublished - 2 Jun 2021
Externally publishedYes

Keywords

  • 3D finite-element analysis (FEA)
  • Axial-radial flux permanent magnet (ARFPM) machine
  • Comparative analysis
  • Halbach-array permanent magnets
  • High torque density
  • Permanent-magnet machine

ASJC Scopus subject areas

  • Renewable Energy, Sustainability and the Environment
  • Fuel Technology
  • Energy Engineering and Power Technology
  • Energy (miscellaneous)
  • Control and Optimization
  • Electrical and Electronic Engineering

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