Analysis of vortex mixing in passive micromixers with misaligned inlet and rectangular winglets

In the present study, a three-dimensional design of a passive micromixer is proposed which induces the swirling flow pattern by employing the misaligned inlets and winglets. The concepts of fluid stretching and twisting are utilized to improve the mixing efficiency. Stretching is quantified in terms of the modified flow tortuosity parameter. The dependence of various geometrical parameters on flow tortuosity is examined to increase the diffusive mixing by increasing the lateral Peclet number. A detailed analysis is carried out to understand the impact of geometrical features on the vortex formation, propagation, and intensification. Lambda 2 and the helicity approach are used to identify the vortex core region and quantified using a modified swirl number & vortex index. For vortex T misalignment, the aspect ratio 1 along with the staggered common flow-down configuration of winglets is highly effective. For misaligned Y inlet, both interfacial diffusive mixing along with longitudinal vortices at winglets generate highly effective mixing even at a low Reynolds number. For Reynolds number 1 to 70 and channel length 3.5 mm, mixing efficiency above 82% is achieved, and the mixing energy cost is subsequently reduced. A detailed comparative study is done to establish the effectiveness of the present design.