A Hybrid Planning Process for Improving Fabric Utilization

Wai Keung Wong, S. Y.S. Leung

Research output: Journal article publicationJournal articleAcademic researchpeer-review

13 Citations (Scopus)

Abstract

In the textile and clothing industry, marker planning is a critical operation in the fabric-cutting room, in which pattern pieces of different sizes and styles of a garment are laid out on a sheet of paper with fixed width and arbitrary length in order to achieve the highest fabric utilization (marker efficiency). The layout always contains areas of unusable fabric due to the irregular shapes of garment pattern pieces. The minimization of fabric wastage is crucial to the reduction of production costs. In this study, a methodology that hybridizes a heuristic packing (HP) approach based on grid approximation with an integer representation-based (µ + λ) evolutionary strategy (ES) is proposed in order to obtain an efficient layout of garment patterns so as to optimize the fabric utilization. The performance of the proposed methodology is validated by the experiments and the results demonstrate that the proposed method provides an effective means by which to increase the marker efficiency.
Original languageEnglish
Pages (from-to)1680-1695
Number of pages16
JournalTextile Research Journal
Volume79
Issue number18
DOIs
Publication statusPublished - 1 Jan 2009

Keywords

  • cutting
  • evolutionary strategies
  • fabric utilization
  • genetic algorithms
  • irregular objects
  • marker planning
  • packing

ASJC Scopus subject areas

  • Chemical Engineering (miscellaneous)
  • Polymers and Plastics

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