A data-driven prognostics framework for tool remaining useful life estimation in tool condition monitoring

Chong Zhang, Geok Soon Hong, Huan Xu, Kay Chen Tan, Jun Hong Zhou, Hian Leng Chan, Haizhou Li

Research output: Chapter in book / Conference proceedingConference article published in proceeding or bookAcademic researchpeer-review

19 Citations (Scopus)

Abstract

Tool Condition Monitoring (TCM) is an important topic in manufacturing industry, which improves product quality, production efficiency, reduces costs and downtime. This paper develops a new data-driven framework for estimating tool remaining useful life (RUL) in TCM. The framework includes the following modular components: data preprocessing with a proposed adaptive Baysian change point detection (ABCPD) for automatic data alignment, time window process, feature extraction, feature selection and a multi-layer neural network as the main machine learning algorithm. The proposed framework is evaluated on a real-world gun drilling experimental dataset with multiple sensor measurements (i.e. thrust force, torque, 12 vibration signals). Different model selection, sensor selection, feature selection methods have been investigated in this paper. The simulation performance of the proposed framework is studied with the gun drilling dataset and it has been shown that the proposed framework has good performance.

Original languageEnglish
Title of host publication2017 22nd IEEE International Conference on Emerging Technologies and Factory Automation, ETFA 2017
PublisherInstitute of Electrical and Electronics Engineers Inc.
Pages1-8
Number of pages8
ISBN (Electronic)9781509065059
DOIs
Publication statusPublished - 28 Jun 2017
Externally publishedYes
Event22nd IEEE International Conference on Emerging Technologies and Factory Automation, ETFA 2017 - Limassol, Cyprus
Duration: 12 Sept 201715 Sept 2017

Publication series

NameIEEE International Conference on Emerging Technologies and Factory Automation, ETFA
ISSN (Print)1946-0740
ISSN (Electronic)1946-0759

Conference

Conference22nd IEEE International Conference on Emerging Technologies and Factory Automation, ETFA 2017
Country/TerritoryCyprus
CityLimassol
Period12/09/1715/09/17

ASJC Scopus subject areas

  • Electrical and Electronic Engineering
  • Control and Systems Engineering
  • Industrial and Manufacturing Engineering
  • Computer Science Applications

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