A Cross-Plane Design for Wearable Thermoelectric Generators with High Stretchability and Output Performance

Stretchable wearable thermoelectric (TE) generators (WTEGs) without compromising output performance for real wearables have attracted much attention recently. Herein, a 3D thermoelectric generator with biaxial stretchability is constructed on the device level. Ultraflexible inorganic Ag/Ag₂Se strips are sewn into the soft purl-knit fabric, in which the thermoelectric legs are aligned in the direction of vertical heat flux. A stable and sufficient temperature gradient of 5.2 °C across the WTEG is therefore achieved when contacted with the wrist at a room temperature of 26.3 °C. The prepared TEG generates a high power density of 10.02 W m⁻² at a vertical temperature gradient of 40 K. Meanwhile, the reliable energy harvesting promises a variation of less than 10% under the biaxial stretching up to 70% strain via leveraging the combined effects of the stretchability of knit fabric and geometry of TE strips. The knit fabric-supported TEG enables a seamless conformation to the skin as well as efficient body heat harvesting, which can provide sustainable energy to low power consumption wearable electronics.